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Liby Group powder detergent mixing solution

Case Study: Longhe customized variable speed powder mixer for Liby Group
longhe
2023-12-13
Source:Original

A — Basic Information of the Case

Project name: Manufacturing of detergent powder

Customer Name: Guangzhou Liby Enterprise Group Co., Ltd.

Project Location: Guangdong

Project Start Date: 2019


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B — Background and Requirements

Guangzhou Liby Enterprise Group Co., Ltd. is mainly engaged in soap and synthetic detergent manufacturing, cosmetics manufacturing, other daily chemical product manufacturing (except controlled chemicals and hazardous chemicals), handmade paper manufacturing, information technology consulting services, cosmetics and sanitary products wholesale , wholesale of cleaning products, retail of cosmetics and sanitary products, retail of cleaning and cleaning daily necessities, etc. In the process of communicating with customers, Longhe learned that customers face the following problems when producing synthetic powder detergents:


  • Raw materials and liquids are corrosive to a certain extent, and anti-corrosion materials need to be used to ensure long-term stable operation of the equipment.


  • In order to ensure product quality, the raw materials and liquid need to be fully stirred evenly, usually in a ratio of 8:2. Customers want to be able to add liquid

    while stirring to ensure a more even mixing effect.


  • The control of stirring speed is also the focus of customers' attention. They want the equipment to be equipped with an adjustable speed device to achieve the transition process from slow mixing to fast mixing.


C — Solution and Results

To meet the client's requirements, we provided the following optimized solution to achieve better results:

  • Anti-corrosion material: Stainless steel 316L material with excellent corrosion resistance is selected to make parts in contact with the material. This material can effectively resist corrosion of raw materials and liquids, ensuring the stability and durability of the equipment in long-term use.


  • Add liquid while stirring: We designed a special tapered hopper mouth on the machine cover so that liquid can be added while stirring. This improvement ensures that raw materials and liquids are fully mixed during the mixing process and improves product uniformity and quality.


  • Adjustable speed device: An adjustable speed device is introduced to meet customers' precise control requirements for stirring speed. By adjusting the mixing speed, customers can flexibly achieve a smooth transition from slow mixing to fast mixing to meet different process needs and production batch requirements.


  • Reduce residual materials: We have optimized the machine structure so that the mixing blades and the barrel body and bottom are as close to each other as possible, so as to take full care of the materials. This improvement not only helps reduce detergent waste and improves production efficiency, but also saves time and costs when cleaning and replacing equipment.


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D — Project Summary

After the equipment was put into production, customers reported that the mixing effect of the Longhe Variable Speed Powder Mixer was very ideal, and the quality of the detergent products produced exceeded expectations. This result not only satisfies customers, but also provides a valuable reference for the same field of detergent production. At the same time, our solution also has the following attractive features:


  • Longhe mixer adopts advanced technology and design to ensure that the mixing process is more efficient and precise.


  • The equipment has a compact structure and a small footprint, adapting to the needs of different production sites, especially in laboratories, saving space costs.


  • Easy to operate,The equipment has good stability and operates smoothly, which reduces the cost of maintenance and repair and increases the stability and reliability of the production line.


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By utilizing the Longhe Variable Speed Powder Mixer , detergent manufacturers can achieve outstanding mixing effects, improve production efficiency and gain an advantage in market competition. Choosing our solutions will help customers achieve higher production capacity and better product quality, bringing long-term sustainable business benefits.

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